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Complete Plant for Modifying and Emulsifying Bitumen ( Lab-use)

Complete Plant for Modifying and Emulsifying Bitumen ( Lab-use)
 Application
It is a machine design for simulation of industrial production. Its performance depends on the factors such as viscosity, ratio, solid, and thixotropy. It is customizable if detailed specs provided.
 Working principle
1. To modify asphalt The materials are repetitious heated by conduction oil in a tank. Then the materials are put into the reactor vessel, when pre-mixing, high shearing happened. The high-speed driven by the stator and rotor ensures the uniformity of products. At the same time, SBS modifiers, additives can be added from the hopper. 2.To emulsify asphalt Firstly, the materials are repetitious heated by the heater in a conduction oil tank, and then the asphalts are add to the mixing tank. When the mixer is working, the asphalts are evenly heated. Secondly, we close the medium pipe valve and open the valves of heat-exchanger and emulsion tank, proportional latex, hydrochloric acid, and water are added. When we follow the steps: open the mixers--heat--close the valve of conduct-oil--open the Electric Valve of Emulsion tank --turn on the high-shear emulsifier after turning off all the mixers. Finally, we observe the flow of asphalt from the flow meter and we take the eligible emulsified asphalt samples

 Introduction

改性乳化瀝青實驗成套設(shè)備正視圖

Components:
SS 316, 40 Cr stator and rotor,high shear emulsifying machines

Advantages:
The complete plant is composed of machines made of SS 316. the stators and the rotors are made of 40 Cr. It features as wear-resistant, acid and alkali resistance, small consumption, long-time use etc.

Performance parameter of major component:

1.Asphalt mixing reactor:

  • Capacity: 20L (suitable as 8Kg-15Kg volume
  • mixing rated power:1.1 KW
  • Rated voltage:380 V
  • Rated Operating Temperature:<200 ℃
  • Speed under rated power:1440 rpm
  • Asphalt Flow Meter:3 mm
  • Maximum impact strength of solid
  • materials:0.5 J/cm2
  • Thermo-controllers

2.Pipeline high-shear emulsifier

  • Rated power:4 KW
  • rated voltage:380 V
  • rated operating temperature:<200 ℃
  • Speed under rated power:2800 r/min
  • maximum feed size of solid material:3mm
  • Maximum impact strength of solid
  • materials:0.5 J/cm2

3.Financial expansion tank

  • capacity:25 L (6Kg-23Kg量)
  • Anchor mixing rated power:1.1 KW
  • Rated Operating Temperature:<200 ℃
  • Speed under rated power:1440 rpm
  • Thermo-controllers

4.Tank of conducting oil

  • rated power:1KW×3 sets
  • rated voltage:220 V
  • rated operating temperature:<200 ℃

5.High-temperature heat-conducting oil pump

  • rated power:750 W
  • rated voltage:380 V
  • rated operating temperature:<350 ℃
  • Speed under rated power:2800 r/min
  • Rated Flow:1 m3/h
  • Heat transfer in modular form: plate heat exchanger

6.Emulsified asphalt discharge cooler

  • diameter and length of exchanger:2m
  • diameter of inlet:DN 25

試驗用改性乳化瀝青成套設(shè)備后視圖 
complete palnt for laboratory emulsifying pump

實驗用單級管線式乳化機
laboratary emyksifying pump(with 1 groups of stator ans rator)

控制柜
PLC

 

Configuration list for 3000-5000 tons/year (semi-automation)

 

NO.

Equipment

Spec

quantity

1

Emulsion pot

500 L

2 SET

2

Reactor

2000 L

 

3

Static Mixers

Normal

1 SET

4

Pipeline emulsion pump

With 3 groups of stators & rotors

1 SET

5

Distillation pot

1000 L

1 SET

 

 

 Notice
The machine is customizable.As we manufacture non-standard equipments, please send us the specific inquirement when you make a inquiry. Thanks for your understanding!
Inquiry:(If immediate response needed, please call (86-28-62812181) or send e-mail to kf@yonton.com)
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